Palletisation and depalletisation system for large-size sheets of material [ES Gantry]

The automation of sheet flow and storage brings many benefits that can significantly improve the efficiency and productivity of production processes. Automation allows for faster and more efficient processing of large-size sheets, significantly reducing production times and increasing production capacity. This promotes the optimisation of storage space, minimising the area required for material storage. Automation also reduces the risk of human error, leading to higher product quality and less waste.

 

Modern automation systems can be integrated with production management software, enabling better planning and process control.

PARAMETERS

ES Gantry systems operate at a speed tailored to the customer’s process performance expectations. The example solution for palletising and depalletising large-size sheets moves at 1 m/s, handling sheets weighing up to 1,100 kg. Moreover, our offer is extremely versatile: we can design and implement a system with almost any parameters, tailored to the unique needs of each customer, regardless of complexity and technical requirements.

Our systems can carry out the process almost unmanned, so their efficiency can be up to x6 greater than carrying out production according to standard rules.

REALISATIONS AND APPLICATIONS

Our automated large-sheet palletisation and depalletisation system is used wherever there is a need to process and store large products and semi-finished products. This is a perfect solution for heavy industry. The main areas of application include the automotive industry, the industrial sector, the construction industry as well as metal and wood component manufacturers.

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    Benefits

    EFFICIENCY

    Increased productivity of processing machines

    SAVINGS

    Reduction in machine downtime

    SECURITY

    Improving operator safety

    ENVIRONMENTAL PROTECTION

    Reducing the use of forklift trucks

    Detailed description

    The large-sheet palletisation and depalletisation system is an advanced solution used in industry to automate the processes involved in handling, loading and unloading large sheets of material. These systems are often integrated with laser cutting machines, press brakes and other machining equipment to increase productivity and safety.

    The design of the ES Gantry also allows the system to be fully integrated with the laser, by loading sheets of metal onto the laser cutting machine table. In order to make maximum use of the laser’s capabilities, the palletisation and depalletisation system for large-size sheets can be integrated with the automatic sheet storage – ES Tower, which is responsible for automatic loading and unloading of the sheets. The warehouses themselves can consist of dozens of towers operated by stacker cranes for this type of load. This increases the efficiency of the machining process, provides quick access to different types of sheet metal and allows the storage of cut-outs.

    Implementation of these solutions offers the opportunity to go deeper into automating processes across the company. This ranges from production inventory planning, automatic transfer of orders from project departments, tracking of job statuses, supervision and maintenance. The whole solution fits perfectly into the formula of INDUSTRY 4.0 companies.

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