SOLVERA Case Study
Eco Smart Factory – optimization of production processes, IoT and real-time monitoring
In industry, intralogistics systems are designed so that to match specific needs of the production environment. Standard solutions in the area of transporting and storing semi-finished products, storing ready-made products and surpluses – do not always meet the high requirements of the industry aimed at process optimisation. Logistics managers search for dedicated devices and systems enabling handling of various types of loads, which will ensure, among other things, efficient space use, sequencing of material flow, high quality, ergonomics of operations, and first of all reliability and durability.
Automated pallet transport by means of pallet systems is intended for technological processes, storage and distribution, where pallets are used to transport a specific load.
Automatic storage and release of empty pallets, pallet transport and integration into industrial automation and end-of-line-equipment production processes.
Advantages of the system:
Automated Storage and Retrieval System (ASRS) stacker cranes are automated high-bay warehouses that make full use of the available storage space, optimising the cost of storing goods on pallets. Pallet stacker cranes speed up access to products while making it fully automated and safe.
Our ASRS helps manufacturing and trading companies increase their competitiveness through automated warehousing, optimisation of operating costs and monitoring of material and product flows.
Advantages of the system:
aPCS is a smart and complementary modular transport system for pallets weighing up to 1,500 kg; it operates at a speed of 24 metres per minute. It integrates a wide range of mechanical components into a single system, including advanced automation systems and IT solutions based on AI methodologies.
The modular design of the system components makes it possible to combine them into a complete pallet transport system. In order to reduce the number of parts, a uniform range of equipment has been designed, using a standardised, limited component base. An array of applied solutions and algorithms in the system allows to reduce energy consumption.
Advantages of the system:
The robotised system offers the possibility to transport – within one coherent system – different formats and grades of cargo and to monitor warehouse management (FIFO principle).
The system guarantees the highest accuracy in picking products, so that prepared packages do not need further repacking and can go directly to downstream units. Automatic picking consists of gantry portals, conveyors and a suitably programmed system that automatically processes the order received and picks the packages.
Advantages of the system:
Automation of processes related to the movement of heavy and non-standard loads.
When transporting heavy loads, the safety and efficiency of moving heavy and bulky loads is an important consideration. Our automated systems guarantee the safe and efficient transport of materials weighing more than 2,000 kg.
Advantages of the system:
The sheet metal warehouse allows for easy and quick access to material storage, reduces access time and provides a reduction in storage space.
The automatic rack is a versatile solution that can be used in almost all industries and at every stage of production, from the tool warehouse to the production floor. The system also works well as a buffer storage facility.
Advantages of the system:
The log warehouse provides safe and economical storage of profiles, pipes and other long goods.
The storage system for long components was realised using a sheet metal warehouse. The automated storage rack is ideal for storing tubes, logs and profiles.
Advantages of the system:
The tool warehouse allows for easy and quick access to material storage reduces access time and provides a reduction in storage space.
The tool storage rack is the ideal solution for storing dies, technical instruments, tools that are particularly vulnerable to damage. The warehouse is equipped with a system that remembers the contents of each pallet and the load placed on it.
Advantages of the system:
Fully autonomous, intelligent mobile robot that provides high flexibility and efficiency in automation processes
It does not require upgrading the plant workspace and programming the exact path of travel. It can plan alternative routes, works in highly dynamic environments, and safely works among people.
Advantages of the system:
WCS is a software that makes it possible to manage an automated warehouse and the equipment that goes into it. MFC integrates transportation systems with WMS software, ensuring the implementation of logistics processes in the warehouse.
WCS is used in organizations that require advanced management of the flow of cargo units within a system of conveyors and other transport equipment. In complex transport systems, the MFC is responsible for determining and efficiently executing the route of a load unit, taking into account, in real time, the status of the equipment as well as the occupancy of conveyors and the planned load.
Advantages of the system:
ES AUTOMATION is a comprehensive service for the design, implementation, modernisation and servicing of automation systems used in production processes and internal logistics systems. We implement complex control systems for, among other things, the transport of: pallets, tyres, containers and heavy loads. Our systems incorporate solutions from established industrial automation manufacturers, as well as designing our own innovative hardware solutions for dedicated applications.
Advantages: