Greiner Packaging Case Study
Product safety through robotisation of the box distribution process and centralised palletising at the end of the production line
Cell with Palletizing Robot [ES Palletizing]
![Cell with Palletizing Robot [ES Palletizing]](https://europasystems.com/file/2024/07/IMG_4013-1-scaled.jpg)
The palletising robot is a comprehensive and efficient solution, adapted to handle cumbersome processes in a warehouse and factory.
LEVEL-UP YOUR PRODUCTION LOGISTICS
Automation of production logistics using robotic palletisation is a competitive solution ready to meet the challenges faced by production and logistics companies, such as: optimization of production costs, increased efficiency, greater production flexibility, limited human resources.
Technical data
- Palletization of carboard packages weighing: up to 25 kg
- Griper two sections – possibility to take two cardboard packages : with load of 50 kg: 2×25 = 50 kg
- Moving a total weight exceeding 50 kg: after verification by the technical department
- High flexibility (adaptability to the production zone)
- Possibility of configuration into central palletizing systems
- Compact cell dimensions
- Supported pallet types: INDU, EURO
- Working environment: dry, between 5-40°C.
- Automated storage of empty pallets ES-Pal: 15 pcs.
- Pallet divider storage.
Benefits
WORK SAFETY
Module solutions
SAVINGS
Quick integration with other solutions
PRODUCTIVY
KPI monitoring, diagnostics, failure prediction.
ECOLOGY
Easy-to-use pallet pattern generator
Detailed description
Palletizing robots increase the safety of products in the palletizing process, eliminate the possibility of mistakes as well as improve the working conditions and comfort of employees, while ensuring the continuity of the production process. Through innovative solutions, such as an intuitive and easy-to-use creator of palletizing patterns, the system allows for quick configuration and implementation of a new type of palletized assortment, responding to the new needs of the market and consumers.
Palletising Robot can be integrated into any existing production system. Palletisation is a final stage of the production process and preparation for the storage of goods and their further distribution. It occurs in all industries, especially in Retail, FMCG, E-commerce, 3PL – contract logistics.
The advantages of the palletising system include the adaptation of the machinery to the production challenges, the minimisation of expenses and a quick return on investment. Operation of the robot is extremely simple and is performed via an intuitive interface. High flexibility of palletiser comes from the use of a manipulator and a pallet pattern generator.
All-purpose gripper allows palletisation of cargo of varying formats and weights. The system can be provided with a pallet divider storage to enable layering paper dividers in the palletising cycle. Efficiency of the Palletising Robot and the range of movements performed is customised.
Characteristic
- Palletization of cardboard packages weighing up to 25 kg.
- Griper two sections – possibility to take two cardboard packages with load of 50kg: 2×25=50kg.
- High efficiency (efficiency depends on the size of the cartons and the palletization pattern).
- System equipped with a pallet Warehouse.
- Stacking cartons according to the set pattern.
- ES WCS application to create patterns in fast and easy way.
- Gripper with availability of catching the divider.
- Fence with a sliding door system, fenced security zone.
- System equipped with an HMI panel with proprietary software.
- ES WCS application flexible for various types of communication (standardization of communication in the network, adapted to the needs of the protocol).
- One pallet collection station.
| Type of palletising cell | Compact |
|---|---|
| Possibility of layering dividers | Yes |
| Configurable gripper | Yes |
| Automated storage of empty pallets ES-Pal | Yes |
| Pallet pattern creator | Yes |
| Application ES WCS | Yes |
| Possibility of series expansion for central palletising | Yes |
| Height of pallet conveyor (mm) | 400 - 500 |
| System dimensions | 3700 x 6800 x 4600 |
| Maximum weight of loads | 60 kg |
| Maximum palletizing height (mm) | 2400 |
