Gravity roller conveyor

Ideally suited for constructing flow racks in distribution centers

INTEGRATION WITH PRODUCTION LINES

Gravity roller conveyors are a type of conveyor system in which the movement of transported items relies on gravity or the weight of the load itself.

EQUIPMENT ADVANTAGES
  • Robust construction
  • Rapid conveyor assembly and delivery
  • Customizable to specific client requirements
IMPLEMENTATIONS AND APPLICATIONS

Our gravity roller conveyors are designed for transporting bulky products. They are used in areas such as picking and packing zones—where an operator moves a carton along the workstation; in flow storage—within flow racks where goods automatically move to the retrieval zone (FIFO principle); and at loading and unloading stations—during goods dispatch, serving as the final sections of conveyor lines.

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    Detailed description

    The modular design allows for the connection of multiple levels of the warehouse conveyor system, enabling the loading of goods (parcels, totes, plastic containers, cartons) at each floor. The spiral can be integrated into an automated conveyor system using roller conveyors.

    Depending on the design, there are two types of non-powered roller conveyors: LTR-type non-powered roller conveyors feature a robust structure made of steel profiles (angle bars and C-channels). The structure is mounted on supports with adjustable height (± 30 mm).

    Non-driven roller curves (LTR type) constitute a distinct group of devices that enable a rapid change in the direction of the conveyed item. We offer a wide range of design solutions tailored to the intended use, weight, and type of goods being transported.

    STP-type non-driven roller conveyors feature a modular design as their primary advantage. These modules allow for the quick and flexible reconfiguration of conveyor lines. A specially shaped side profile—featuring a 33 mm hole pitch and a bolt-free roller mounting system—enables easy adjustment of the roller pitch. Side profiles are available in two standard lengths (3000 mm and 6000 mm), but can be cut to size, allowing STP conveyors to be built to any desired length.

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      Frequently Asked Questions (FAQ)

      What is a non-powered roller conveyor and how does it work?

      A non-powered roller conveyor is a load-handling device in which movement is achieved through gravity or manual effort. Goods move along the rollers without the use of an electric drive.

      For what applications are non-powered roller conveyors used?

      They are used in warehouses, distribution centers, and manufacturing plants. They are suitable for transporting cartons, containers, totes, packages, and bulky products, as well as for use as assembly stations, end-of-line buffers, and components of flow racking systems.

      What are the advantages of gravity roller conveyors?

      Key advantages include a simple design, no need for a power supply, low operating costs, quick installation, and the ability to tailor the system to a specific process. Gravity roller conveyors facilitate the organization of goods flow without the need for complex automation.

      What is the difference between a non-powered roller conveyor and a powered one?

      A non-powered model lacks a drive mechanism; the load moves due to gravity or manual force. A powered conveyor utilizes a motor, enabling the automatic transport of goods over longer distances and along more complex lines.

      How do you select a non-powered roller conveyor based on the type of load being transported?

      The weight, dimensions, shape, and stability of the load must be taken into account, as well as the type of packaging and the required direction of transport. Also important are the roller diameter, roller spacing, working width, conveyor length, and structural height.

      What roller materials are used in gravity conveyors?

      Gravity conveyors most commonly use rollers made of steel, galvanized steel, aluminum, or plastic. The choice of material depends on the weight of the conveyed product, the operating environment, and the required wear resistance.

      Can non-driven roller conveyors be extended and connected to form transport lines?

      Yes, the modular design allows conveyors to be joined into longer sections, their layout modified, and integrated with other elements of the transport system. Roller curves, buffer sections, and connections to automated lines can also be used.

      What does the maintenance of non-driven roller conveyors involve?

      Maintenance primarily involves the regular inspection of rollers, mountings, and supports, as well as checking the stability of the structure. It is advisable to remove dirt, verify that the rollers rotate freely, and address any looseness or mechanical damage.

      What should you consider when choosing a non-powered roller conveyor?

      It is worth checking the load-bearing capacity, build quality, height adjustability, roller spacing, module availability, and the suitability of the design for the process. The ease of rapid assembly, system expansion, and maintenance is also important.

      How to choose a manufacturer of non-driven roller conveyors?

      It is best to choose a manufacturer that designs conveyors for specific applications, offers technical advice, and can tailor the design to the weight, dimensions, and type of load. Key factors include experience, build quality, timely delivery, and the potential for future system expansion.

      A non-driven roller conveyor is a practical solution for internal transport in warehouses, distribution centers, and manufacturing plants. It enables the efficient movement of loads using gravity or manual effort, without the need for a drive system. Thanks to its modular design, it can be adapted to the layout of the line, the type of goods, and the available space, supporting order picking, sorting, assembly, and the construction of flow racks.

      Non-driven roller conveyor – an efficient internal transport solution

      The non-driven roller conveyor from Europa Systems is a reliable unit designed for transporting loads in warehouses and on production lines. By utilizing gravity or manual force, this conveyor ensures the smooth and safe flow of goods without the need for a power supply.

      Advantages of non-powered roller conveyors

      • Non-powered transport: eliminates the need for electricity, thereby reducing operating costs.
      • Simple design: easy installation and maintenance thanks to a modular structure.
      • Versatility: ideal for transporting a wide range of loads, from light to heavy.
      • Safety: stable construction ensures safe operation and protects the goods being transported.
      • Cost-efficiency: no electric motor means zero electricity consumption costs.
      • Low investment cost: the simple design makes it one of the most affordable material handling systems.
      • Modularity and flexibility: easily shortened, lengthened, configured with curves, or integrated with other systems (e.g., powered conveyors).
      • Reliability and easy maintenance: the absence of complex electronics and drive mechanisms minimizes the risk of failure.

      Applications

      Non-powered roller conveyors are used in warehouses, distribution centers, and on production lines. They are ideal for order picking, sorting, and distributing goods, making them an indispensable element of intralogistics.

      Why choose our non-driven roller conveyors?

      A non-driven roller conveyor is a simple, durable, and cost-effective solution that streamlines internal transport without the need for an electric drive. It is well-suited for warehouses, distribution centers, and production lines—especially where smooth load flow, easy system expansion, and process-specific design are priorities. Thanks to its modular construction, the conveyor can be tailored to the weight, dimensions, and type of products being transported. Contact Europa Systems to select a solution that will genuinely improve operations at your facility.

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